Pharmaceutical
We understand the critical challenges of the Life Science Industry including costs, time-to-market, and regulatory compliance. We help implement turn-key solutions to address these critical challenges with over 100+ years of combined experience.
Costs — IAS can streamline automation solutions for your manufacturing and packaging processes to allow you to get results with reduced investments in material and personnel. Implementation of paperless production data, process control, work allocation, and plant-wide availability of data contribute to significant overall cost reductions.
Time-to-Market — Improved machine utilization, automatic material flow control (MFC), container and lot management such as Serialization / Track & Trace, and detailed down-time analysis provide a significant increase in productivity and efficiency, and therefore reduce time-to-market.
Regulatory Compliance — We can help you understand the complexity of increased regulation demands. We can help implement a sound automation system that provides documentation and case-specific evidence to facilitate compliance including:
- 21 CFR Part 11 compliant electronic signatures
- Configurable version control and release workflow
- Audit trail
- Graphical recipe definition
- Procedure library
- Archiving
Automation Solutions to address these critical issues include:
Information Solutions: Electronic Batch Record, MES, Clinical Trial Supply Management, and Plant Asset Management. Eliminating paperwork, reducing errors and maintaining high quality standards will increase the throughput of the plant. At the same time, it will eliminate resources that are performing unnecessary tasks and help reduce material waste.
Process and Automation Solutions: Batch, Chemical Reactors, Packaging Solutions, Advance Process Control, and PAT. The highest attention to standards and modularity results in a manufacturing optimization solution that will help meet regulatory requirements faster and more effectively than any other solution on the market.
Tire & Rubber
Tire & Rubber manufacturing plants face challenges with ever-changing technology, customer expectations, and safety regulations coupled with customer demands for lower cost. It can seem that Tire & Rubber companies face uphill battles on multiple fronts. With over 15 years of successful automation projects in the tire and rubber industry, IAS can be a trusted source for solutions to the challenges that are being faced.
Ever-Changing Technology– Our approach includes deployment of our experienced staff to properly evaluate your automation project. Our goal during this evaluation stage is to understand the scope, develop an architecture, determine cost, and understand payback. Once you partner with IAS, we can integrate your solution from start to finish.
Meeting Customer Expectations – IAS has implemented automation solutions in every aspect of a tire and rubber manufacturing plant. From mixing systems to final finish and inspections, our engineering staff can bring practical experience to your automation projects.
Customer Demand – IAS will work with you to design a complete solution tailored to your needs – a solution that can help reduce cost, improved quality, reduce downtime, and minimize risk. IAS can bring real-world expertise in project management, execution, technologies, and standards for the tire & rubber industry. From design and build to test and implementation, we can help you.
Food and Beverage
One of the most complex industries in the market, Food & Beverage continues to evolve quickly. From broader regulations to supply chain logistics, IAS has been helping our clients meet their demands.
We have helped our clients meet increased challenges and gain better control of the factory floor through the integration of multiple controls platforms and information systems.
One of the most important issues facing F&B is information and its integrity. Making sure information is accurate, fast and tracked is an industry standard. We have successfully delivered solutions which address enabled systems that provide connectivity and controls for all levels of operations.
Also, as a source for engineering support, IAS can work with you to identify issues, perform evaluations and provide proven forward-thinking solutions. We work with the latest technologies and as an independent System Integrator; we are experienced with your manufacturing specifications.
Our successful F&B clients are also building infrastructures to help them better identify how they are consuming energy. This approach, although not new, is being performed better with engineered integration of hardware controls & software.
So whether you are in need of optimization of your batch process, visibility of your supply chain or material handling energy improvements, IAS can help you.
Nonwovens & Synthetic Fibers
Non-woven and synthetic fiber manufactures relay our expert engineering, design and technical resources to ensure their equipment and processes remain highly functional for a variety of applications. Specializing in both pressed and needled felt technologies, IAS is capable of providing services that help speed production and maximize product quality through our integrated solutions. These solutions include the following:
- Carding Machines
- Crosslapper
- Needle Looms
- Winders
- Polyester
- Polypropylene
- Acrylic
- Rayon
- Wool
- Kenaf
- Aramid (nomex, conex)
- Oxidized PAN
- Binder Fibers
- PLA
Wire & Cable
With a variety of industry-leading service offerings, IAS is ready to meet the challenges faced by today’s industrial automation customers. We work with a wide range of industries to offer wire & cable products that comply with major safety and performance standards and regulations.
Our innovative design and engineering expertise will provide you with reliable wire and cable products, which include:
- Fiber Optic Cable
- PLTC/ITC and TC shielded and unshielded cable for 300 V and 600 V applications
- Type TC and Specialty Flex cable
- Plastic, rubber & specialty cords
- RHH/RHW-2/USE-2 and XHHW-2 single cable
- Armored and CCW® cable
- Variable Frequency Drives (VFD) cable
- Tray Cable
- Industrial Ethernet Cable
- Industrial Communications Cable
- Instrumentation and Control Cable
Automotive
Industrial Automated Systems partners with various automotive manufacturers to provide reliable and effective automation solutions. Each project is developed to meet unique customer specifications to ensure that the component/assembly produced meets specific production rates and quality. IAS provides customized solutions for many stages within the automotive manufacturing process including:
- Leak-testing
- Laser marking and measurement
- Dispensing systems
- Servo-controlled press systems
- Automatic torque-driving equipment
- Vision systems
- Vibratory bowl feeding systems
- PC/PLC Control with Data Tracking capability
Chemicals, Plastics & Film
The chemicals, plastics and films manufacturing sectors present many unique and challenging circumstances. Industrial Automated Systems is poised to meet these challenges with reliable and dynamic solutions. Our proven success and fluency in these areas ensure the answers we provide are focused on improving productivity, product quality and profitability. IAS provides effective automation solutions to many aspects of these complex processes including:
- Control system recommendations and design
- Control system design, implementation & support
- Plant Information and Business Intelligence integration
- Batch and Continuous solutions
- Safety Instrumented Systems for process
- Legacy system support and migration