Controls Automation

Controls Automation

Our controls automation services offer a diverse range of solutions to tackle whatever you needs may be. Those solutions are built on a unique combination of top-of-the-line products and an expertise built upon years of successful implementation for our clients.

Our controls automation services include:

PLC Programming

  • Modular code development

  • Scalability

  • Process naming conversions

  • Cohesive documentation throughout package

  • Allen-Bradley Rockwell

  • GE Intelligent Platforms

  • Modicon Quantum

  • Siemens

  • Omron

 HMI/SCADA Development

  • Graphical user interface screens

  • Real time dashboards or heads up display

  • Pop up faceplates

  • Alarming  

 Control System Migration Strategies

  • Hardware upgrades for obsolete PLC equipment

  • I/O migration strategies to convert existing I/O

  • Software conversions of old PLC programs

  • Drive upgrades for old obsolete DC/AC VFD’s

  • HMI conversions for outdated, no longer supported hardware

 Drives Engineering

  • Coordinated drive systems

  • Tension control systems

  • Extruders (heavy load)

  • Non-woven drives system

 Startup

  • Loop Checking
  • Downtime Coordination
  • Commissioning
  • Site Acceptance Testing (SAT)
  • IQ, OQ, PQ Execution

 Support

  • Training
  • Maintenance
  • Emergency Response
  • System Support
  • Technician Services
  • Safety Reviews

Completed Program Documentation

Simulation Development

Factory Acceptance Testing (FAT)

Our experience has given us the capability to create very complex and sophisticated programming along with a particular specialization in drives, coordinated drives and motion/servo controls. In fact, we recently designed and installed a machine featuring 13-axis motion.

We also partner with Rockwell Automation, offering specialized data collection to optimize operations and improve production performance. Using a suite of reporting and analysis tools we can deliver contextual, localized, role-based information to easily monitor the key factors that impact performance, efficiency and quality.